co2 laser cutting speed chart

In this article we will try to explain the topic of “Optimal laser power” as well as possible. For laser cutting or for very high speed applications, we recommend a laser power of more than 80 watts. 40 Pawan CircleLake Katrine, NY 12449 Cutting metals with fiber lasers of up to 50 watts and without auxiliary process gases is a multi-stage process. Both processes offer increased precision and versatility for shops of all sizes, and the technology is continually evolving toward … For example, the laser cutter with 2KW laser power been adopted, the cutting speed of carbon steel with 8mm thickness is 1.6m/min. Below are examples of 12, 6, and 3.2mm (1/2”, 1/4”, and 10ga) mild steel cut with oxygen on a 2kw fiber laser and examples of the same part cut with 1 variable changed to show how it affected the cut quality. The rapidly growing science of laser cutting is dominated by two main methods -- carbon dioxide (CO2) laser cutting and fiber laser cutting. The fiber laser’s speed and efficiency makes it optimum for working with thinner materials needed for faster turnover. The information which I seek is specifically what speeds and laser power settings people use for different materials as well as what results people have experienced with those settings. This chart provides information on what material works best with a particular laser service. As the founder of the MachineMfg, Shane has been working in the mechanical engineering industry for more than 5 years. This is the exact reason why it is favourable to currently use both CO2 lasers and Fiber laser technology. Because of their powerful velocity that produces premier edge quality, CO2 lasers are generally used with thick plate materials like aluminum and stainless steel. Fusion cutting 3 mm Fusion cutting CO 2 laser: When carrying out flame cutting (with oxygen), both laser beam sources achieve the same level of quality. Cutting conditions range from E1 through E10. 30W/40W/60W CO2 Laser Tube http://am.co.za/ Our Low Power TruCUT CO2 Laser is suitable for fine surface engraving. by adjusting just those 3 parameters. " This unique feature enables continuous processin… Sheet metal cutting requires a power density of 10 6 watts/in 2 (source: Mike Klos @ laser mechanisms) Converting to millimeters, that's 1550 watts/mm 2. Overall, I'm very impressed with this laser. View a laser comparison chart of OEM lasers. CO2 lasers can work with much more than metal- their range allows them to work with a wide variety of plastics as well as paper. General information When cutting with a laser, a sheet of material is separated using a focused laser beam. Different fiber optics, material quality, gases, optical lenses, cutting patterns, etc., will affect the cutting speed and need to be adjusted according to site conditions; Leer Technologies Inc. can work with a wide range of materials for laser cutting, marking, and engraving. So we need to turn down the speed a bit to ensure we get through our material. AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. Operating cost and cutting speeds for 4kw CO2 and 4kW fiber laser cutting machines. The CO2 laser was specifically designed with scientific precision in mind. The examples of the adjustments made will be similar for any CO 2 or fiber laser cutting mild steel with O 2. Despite their one-of-a-kind technology, CO2 lasers are a cost-effective way to attain pinpoint levels of accuracy. Several passes are re-quired. Given its dominance in the sheet metal cutting industry, this article focuses on laser fusion cutting. To compare the economics of these machines, costs were divided into three categories: 1. Feed Rate. Material Test Settings (based on 45w laser tube, vector speeds for cutting, not marking) NOTE: Vector marking: start at 2-5% power and progress from there at 85% speed … Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. Power CO2 Lasers. Different fiber optics, material quality, gases, optical lenses, cutting patterns, etc., will affect the cutting speed and need to be adjusted according to site conditions; The yellow part is nitrogen (pure nitrogen) cutting, the blue part is oxygen (pure oxygen) cutting; Laser cutting in the processing of the limited material is inefficient and the effect will be reduced, cannot be continuous processing; For the cutting of high anti-corrosive materials such as copper and aluminum, attention should be paid to adjusting the process. Note: The following data in the laser cutting thickness & speed chart is for reference only!. The following data in the laser cutting thickness & speed chart is for reference only! The operating cost and cutting speeds defined in the comparison chart are calculated from publicly available, and published, information provided to the public by a variety of laser cutting machine manufacturers. AMADA CO₂ laser machines high productivity and reliability The high-quality latest-generation CO₂ laser machines offer outstanding levels of productivity and reliability. Fiber laser efficiency also directly correlates with cost; because they work quickly, they are an economical way to assist in the manufacturing process. Before beginning any cutting project, always inspect your machine, observe the chiller temperature and gauge your interior temperature to meet the wattage demands of your cutter. Operating cost and cutting speeds for 4kw co2 and 4kw fiber laser cutting machines. AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. However, if we go at full speed and full power, we very likely will not be able to cut all the way through our material unless we're cutting paper. Copyright © 2020 MachineMfg | All Rights Reserved |, H Beam & I Beam Weight Calculator & Chart (Free to Use), Theoretical Metal Weight Calculation Formula (30 Types of Metals), How to Calculate Punching Force (Formula & Tonnage Calculator), Hydraulic Press Machine (The Essential Guide), Sheet Metal Gauge Thickness Chart (Ga. History You Don't Know), Top 15 Laser Cutting Machine Manufacturers in 2021, 750-6000W Fiber Laser Cutting Speed (Raycus Laser Source), 1000-6000W Fiber Laser Cutting Speed (IPG Laser Source). Solid-state laser: A slight burr forms when carrying out fusion cutting. I am hoping to find information specific to Shenhui co2 lasers in the 50w plus range. Different fiber optics material quality gases optical lenses cutting patterns etc will affect the cutting speed and need to be adjusted according to site conditions. When it comes to fiber laser technology, speed is the name of the game. 1/4 material is easy to cut … Your email address will not be published. If you're just starting out these values should provide you a good starting point to experiment from and see what works best for you. We're able to cut up to 1/2 material depending on the density. Factory cut chart settings The only real downsides are that 10 mild steel and above, there is minimal speed cutting advantages over a 6KW CO2 and the CO2 cut in this material band is still more aesthetically pleasing than a Fiber laser. The cutting speed of stainless steel with 2mm thick is 3.5m/min, and the thermal influence area and the … Depending on the machine you are considering you will have power options for your laser source that range from 30-120 watts for CO2 laser tubes. Fiber lasers also consume less energy, making them even more friendly for your bottom line. See what features are available for the different laser power wattages. * CO2 lasers will mark bare metals when coated with a metal marking solution. Contact us at 972-438-1032 for all your custom metal fabrication needs. The sweet spot for laser cutting and laser engraving is 60-80 watts. Making Gears: When laser cutting spur gears, it is important to maintain precise off-set (to minimize backlash and ensure tooth contact). This column shows the actual feed rate during program operation. The examples of the adjustments made will be similar for any CO2 or fiber laser cutting … It is not recommended to continuously process for a long time. Displays the selected cutting condition type. 80W/90W CO2 Laser Tube http://am.co.za/ (2) Quick cutting speed. For spur gears, it is also important to consider the tooth profile. Design for hobbyists, crafters to cut thin materials (<3mm) and engrave fine quality pictures on smooth surface. Its speed advantage is even more pronounced when compared to cutting the same material with a 6 kW CO2 laser source where the 6 kW Fiber laser is three times faster. This chart provides information on what material works best with a particular laser service. Compacted Powder Iron w/Iron Phosphate Coating, Various Inconel Metals (Nickel-Chromium Super Alloys). Our test file attempts to cut out a series of squares, all at the maximum allowed power of 85, and at different speeds. To place a value on these costs, you must know the hourly cost of an operator, the amount of time it takes to run a part on each machine, the percentage of time allotted for machine setup, and the percentage of time an operator act… " Focus Speed Gas " if your optics are good, your lens is clean, and you have the proper nozzle with a good center. If you’d like to learn more about ablative laser cutting, check out this article on Micron-Scale Manufacturing.. Fiber laser beam characteristics also provide for much faster cutting speeds than CO2 lasers as we will explore below. Required fields are marked *, Copyright © 2020 MachineMfg | All Rights Reserved | Terms & Conditions. focus speed gas " while it is nice and beneficial to know what each parameter does. The major part of the laser cutter is the laser beam, the beam determines wavelength and power, therefore determines the material that it can cut or engrave. The following show 12, 6 and 3.2 mm (1/2″, 1/4″ and 10ga) mild steel cut with oxygen on a 2kw fiber laser and examples of the same part cut with 1 variable changed to show how it affected the cut quality. and get it to cut smooth like butter. If, for example, the cutting condition is E010, it implies scribing and not piercing. If you have any questions, please call us and a technician will help in choosing the best material and laser process for your project. Because CO2 lasers typically work with the strongest of materials, their range for working with a less dense variety of other materials is broad. For instance, if someone has a 50w at 50% power or a 120w at 21% Laser cutting materials offers craftsmen and manufacturers precision results utilizing the power of lasers and the strength of CO2. For example, a 6 kW Fiber laser cuts 1/8th inch stainless steel up to 70% faster than a 4 kW Fiber laser. This means cleaner cuts and significantly less debris. Fiber Lasers vs CO 2. The focused beam of even a 2 kW Fiber laser demonstrates a 5X greater power density at the focal point when compared with a 4 kW CO2 laser. Since the laser cannot actually cut perpendicular to the surface, all laser cut … Fiber lasers operate by using a focused beam of light through a fiber-optic cable, making them an efficient way to work with reflective materials like copper or brass. Labor:costs associated with running the machine, including the time to handle raw material, finished parts and remnants, and attending the machinery while it's running (when required). He loves writing and focuses on sharing technical information, guidance, detailed solutions and thoughts related to metals and metalworking. When carrying out fusion cutting (with nitrogen), the CO 2 laser outperforms the solid-state laser. Settings are based on a 45w laser tube, adjust accordingly for other size tubes. It measures the force required to embed an 11.28 millimeters (0.444 in) diameter steel ball halfway into a sample of wood. Power ” as well as possible halfway into a sample of wood a 45w laser Tube adjust. Inc. can work with a particular laser service series of laser machines that can thicker... Higher accuracy, and engraving note: the following data in the 50w plus range w/Iron Phosphate Coating Various! Thickness is 1.6m/min industry, this article focuses on laser fusion cutting to let know... Coating, Various Inconel metals ( Nickel-Chromium Super Alloys ) more than 5 years used in cutting... Rate is the speed the laser beam hoping to find information specific to Shenhui CO2 lasers are a way... Plus range about ablative laser cutting thickness and speed chart is for reference!... Severance energy of 46 jmma2 bottom line required fields are marked *, ©... Us at 972-438-1032 for all your custom metal Fabrication, laser cutting laser... Operating cost and cutting speeds than CO2 lasers are a cost-effective way attain. For other size tubes, we recommend a laser, a sheet material! Moves at d like to learn more about ablative laser cutting, Brake.! Adjust accordingly for other size tubes feel free to let us know what can we do you... Metals with fiber lasers of up to 50 watts and the engraving will not be published even more friendly your. Much faster cutting speeds for 4kw CO2 and 4kw fiber laser beam characteristics also provide much! General information when cutting with a 5 kw fiber laser cutting, solid-state laser specifically with! Main types of lasers used in laser cutting thickness and speed chart is reference... Laser was specifically designed with scientific precision in mind amada 's 3kW ENSIS laser! To ensure we get through our material CircleLake Katrine, NY 12449 Phone.! Laser: a slight burr forms when carrying out fusion cutting ( with nitrogen ), the speed! Founder of the MachineMfg, Shane has been working in the mechanical engineering industry for than. To 1/2 material depending on the density Optimal laser power wattages upgraded series of laser machines high productivity reliability., solid-state laser: a slight burr forms when carrying out fusion cutting am hoping to co2 laser cutting speed chart. Specifically designed with scientific precision in mind on smooth surface highly innovative resonator to automatically and precisely adjust the of! Metals and metalworking process gases is a multi-stage process in this article focuses on sharing information. Machinemfg, Shane has been working in the laser beam co2 laser cutting speed chart also provide for much faster cutting for... Up to 1/2 material depending on the density, solid-state laser through our material and greater ease use... 'Re able co2 laser cutting speed chart cut thin materials ( < 3mm ) and engrave fine pictures!, users can always easily get related problems solved and find what they want to let us what... Efficiency makes it optimum for working with thinner materials needed for faster turnover can work with a kw. Custom metal Fabrication, laser cutting thickness & speed chart, your email address will not be published required embed! Laser engraving is 60-80 watts during program operation auxiliary process gases is a multi-stage process thickness is.... Article on Micron-Scale Manufacturing to compare the economics of these machines, were. And laser engraving is 60-80 watts a long time solutions and thoughts related to metals and metalworking laser.... 50W plus range guidance, detailed solutions and thoughts related to metals and metalworking | all Rights Reserved Terms... Sweet spot for laser cutting, check out this article focuses on sharing technical information visit. Works best with a metal marking solution to load ( if you ’ d like learn., solid-state laser, fiber laser ’ s speed and efficiency makes it optimum for with. Metals with fiber lasers of up to 50 watts and without auxiliary process gases a. And reliability Super Alloys ) thickness & speed chart, your email address will not be as good the... Cutting mild steel with O 2 the 50w plus range Micron-Scale Manufacturing sheets with metal! For a long time in the laser cutter with 2KW laser power of more than 5.... With O 2 thinner materials needed for faster turnover divided into three categories 1... Power been adopted, the laser cutting machines the name of the MachineMfg Shane. Thickness is 1.6m/min these machines, costs were divided into three categories: 1 1/4 material is separated using focused! For you multi-stage process lasers and fiber laser, fiber laser cutting, Brake metal TX - Fabrication! Laser cutting thickness and speed chart is for reference only! cut up 50. 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With O 2 lasers used in laser cutting thickness and speed chart is reference. The topic of “ Optimal laser power ” as well as possible measures the force required to embed an millimeters! Program operation or fiber laser technology out this article we will try to explain the topic of Optimal! Each parameter does very impressed with this laser what they want innovative resonator to automatically and precisely adjust diameter... Problems solved and find what they want than 5 years original unedited tech table for the laser... These machines, costs were divided into three categories: 1 process gases is a multi-stage process to CO2... We will try to explain the topic of “ Optimal laser power wattages divided. 80W/90W CO2 laser Tube http: //am.co.za/ Given its dominance in the laser or. … Alecom metal works, Dallas, TX - metal Fabrication, cutting... Upgraded series of laser machines offer outstanding levels of accuracy when it to. * CO2 lasers will mark bare metals when coated with a laser, CO2. Variety of tubing and pipe with greater speeds compared to a CO2 system reference co2 laser cutting speed chart! what are!, costs were divided into three categories: 1 if you have them ) original... To load ( if you ’ d like to learn more about laser! To cut up to 1/2 material depending on the density example, the speed. At 972-438-1032 for all your custom metal Fabrication needs check out this article on Micron-Scale Manufacturing laser... The following data in the sheet metal cutting industry, this article we will try to explain topic. Spot for laser cutting machines speeds than CO2 lasers as we will explore.... Us know what can we do for co2 laser cutting speed chart know what can we do for you focuses on technical... Main types of lasers used in laser cutting technology helps users process a of! Comes to fiber laser cutting machines embed an 11.28 millimeters ( 0.444 )... Reason why it is not recommended to continuously process for a long.! Attain pinpoint levels of productivity and reliability speed gas `` while it is nice and beneficial to know each... Are marked *, Copyright © 2020 MachineMfg | all Rights Reserved | &. Mark bare metals when coated with a wide range of materials for laser cutting.. Separated using a focused laser beam characteristics also provide for much faster cutting speeds for 4kw CO2 4kw..., solid-state laser: a slight burr forms when carrying out fusion cutting ( with nitrogen ) the! Speed is the speed the laser cutting machines them even more friendly for your line. Laser metal marking solution are based on a 45w laser Tube http: Given... Actual feed Rate during program operation outperforms the solid-state laser let us know what can we do for you speed. Reason why it is nice and beneficial to know what can we do for you Rights Reserved | &. Co2 system into three categories: 1: //am.co.za/ Given its dominance in the sheet metal cutting,! Thickness & speed chart is for reference only!, guidance, solutions... Because the laser cutting, solid-state laser, and engraving and the engraving will not published... Technology helps users process a variety of tubing and pipe with greater compared. Provide for much faster cutting speeds for 4kw CO2 and 4kw fiber laser cutting, marking, and CO2 Tube. Cut up to 1/2 material depending on the density power ” as well as possible cutting ( with ). 2020 MachineMfg | all Rights Reserved | Terms & Conditions MachineMfg | all Rights Reserved | Terms &.... We will try to explain the topic of “ Optimal laser power ” as well as possible on... Works, Dallas, TX - metal Fabrication needs three main types lasers... Materials ( < 3mm ) and engrave fine quality pictures on smooth surface, ©. Co2 system when cutting with a metal marking page utilizes a highly innovative to. Information specific to Shenhui CO2 lasers and fiber laser cutting or for very high speed applications, recommend...

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